Structural fabrication shop
Structural steel
| Metric | Typical | Target |
|---|---|---|
| Scrap rate | 6–10% | 4–7% |
| Rework hours / week | 20–40 hrs | Up to 50% reduction |
| Traceability | Manual logs | Automated per-piece |
Modeled ROIModeled at 4–8 months
Solutions / Production
Execution intelligence for daily operations
Everything in Pilot plus advanced analytics, QA scoring, custom calibration profiles, and priority support. The tier most teams scale into after proving ROI.
$3,200/bench/moRecommendedPriority support (24h)
ERP / Detailing
Cut lists, schedules, bar marks
Reality Anchors
Validate, guide, record
Bench / Operator
Step-by-step execution
ERP / QA
Audit trail, metrics, exports
What Production adds
Everything in Pilot
- ›AR-guided execution overlay
- ›Daily usage dashboards
- ›Email support (48h SLA)
Plus in Production
- ›Advanced analytics & QA scoring
- ›Custom calibration profiles
- ›Priority support (24h SLA)
What this solves
Material waste
Miscuts, wrong bar marks, and untracked offcuts add up to 6–10% scrap on a typical commercial shop.
6–10% typical scrap
Rework and delays
Manual errors caught late in the process mean re-fabrication, missed deadlines, and overtime.
20+ hrs/month rework
No execution data
Without per-step records, you can't trace problems, prove quality, or optimize future jobs.
Zero audit trail
Economics
We do not price against self-reported scrap rates. Instead, we use industry-typical ranges by segment and apply conservative deltas. This prevents pricing inflation and keeps contracts stable over time.
| Segment | Typical scrap | After Reality Anchors | Annual savings potential |
|---|---|---|---|
| Small commercial shop | 6–10% | 4–7% | $8k–$25k |
| Prefab yard | 4–7% | 2.5–5% | $25k–$80k |
| Multi-bench operation | 3–6% | 2–4% | $50k–$150k+ |
Contracts reference a baseline model version for clarity.
Illustrative Scenarios
Modeled deployment outcomes
Representative scenarios illustrating how the platform is designed to perform across different fabrication environments. Based on modeled assumptions, not specific customer data.
Precast concrete producer
Precast concrete
| Metric | Typical | Target |
|---|---|---|
| Calibration drift events / mo | 8–15 | Up to 80% reduction |
| QA documentation time | 4–6 hrs / day | 1–2 hrs / day |
| Scrap rate | 5–9% | 3–6% |
Modeled ROIModeled at 5–9 months
Multi-plant rebar operation
Rebar fabrication
| Metric | Typical | Target |
|---|---|---|
| Miscut rate | 4–7% | 1–3% |
| Plan-to-cut latency | 10–20 min | < 5 s |
| Shift-to-shift variance | High | Minimal |
Modeled ROIModeled at 3–6 months
Start with a pilot
Validate fit and measure impact before a broader rollout. Walk away after 60 days if the numbers don't work — no lock-in.
Week 1–2
Onboarding
Baseline metrics captured, workflows configured, operators trained.
Week 3–8
Validation
60-day window measuring scrap, rework, and throughput against baselines.
Week 9+
Decision
Review results against baselines. Scale, adjust, or walk away — no lock-in.
What gets tracked
- ›Scrap percent and offcut inventory
- ›Miscut and rework events
- ›Throughput (tons, bars, work orders)
- ›Operator actions with timestamps
- ›Audit exports (job-level and run-level)
What you keep
- ›Your existing machines and processes
- ›Full control — operators confirm every step
- ›All execution data (exportable to ERP/QA)
- ›Transparent, logged savings metrics
- ›Freedom to walk away after validation
Programs for production operations
Paired with baseline measurement and a 60-day validation window.
Core
Structural Fabrication
Scrap Δ target: Up to 1.8 pts
Learn more →Pro
Multi-Project Optimization
Reuse uplift target: Up to 23%
Learn more →Pro
Machine Calibration
Drift band target: ±0.2°
Learn more →
Get in Touch
See if it fits your operation
Complete the form and we'll return with a fit assessment, suggested rollout scope, and an estimate of what you could save.
- We map the right one-camera baseline, mixed-camera expansion path, and optional LiDAR upgrade for your workflow.
- Pilot and beta evaluations include a documented review date and paid-conversion expectation before activation.
- Optional technical deep-dive covering architecture, integration, governance, and export requirements.